How to reduce the wear of different parts of the conveyor belt?

How to reduce the wear of different parts of the Conveyor Belt?

Reducing the wear of different parts of the conveyor belt is the key to ensuring the normal operation of the conveyor belt and extending its service life. Here are some recommended actions:

1. Rack and conveyor belt

Ensure the quality of the frame's manufacturing and installation to avoid sharp corners or protruding parts, which may cause wear to the conveyor belt.

Regularly check and adjust the tension of the conveyor belt to avoid wear caused by being too tight or too loose.

Install guide devices and rollers to effectively prevent the conveyor belt from deflecting and reduce friction with the frame.

2. Feed chute partition:

Optimize the design of the guide trough partition to reduce its impact and friction on the conveyor belt.

Use wear-resistant materials to make partitions, or add wear-resistant pads on the contact surfaces between partitions and conveyor belts.

Regularly inspect and replace severely worn partitions.

3. Buffer roller:

Use high-quality buffer rollers to ensure smooth surfaces and reduce friction with the conveyor belt.

Regularly check the operation of the buffer rollers and replace damaged or severely worn rollers in a timely manner.

Add lubricant to the contact point between the roller and the conveyor belt to reduce the friction coefficient.

4. Cleaner:

Choose the right cleaner type and material to ensure it can effectively remove material residue from the conveyor belt without causing excessive wear on the conveyor belt.

Regularly check the operating status of the cleaner, and promptly adjust or replace severely worn cleaners.

5. Strengthen quality control and equipment management:

Choose conveyor belts of reliable quality to improve their wear and tear resistance.

Add cracking detection equipment to detect and deal with cracking problems in conveyor belts in a timely manner.

Strengthen the management of mechanical equipment, increase patrols and inspections of conveyor belts, and prevent sharp objects from falling off and causing damage to the conveyor belts.

6. Optimize conveyor structure:

Improve the structure of the belt conveyor and reduce the impact of materials on the conveyor belt. For example, the impact can be reduced by reducing the height of the blanking point and adding buffer equipment.

Reasonably design the running route and angle of the conveyor belt to avoid sharp turns or excessive stretching.

7. Standardized operation and maintenance:

Develop strict operating procedures to ensure the correct use and maintenance of conveyor belts.

Clean and maintain the conveyor belt regularly, and remove dust and debris on the surface in a timely manner.

Conduct comprehensive inspections and maintenance on the conveyor regularly to ensure the normal operation of each component.

To sum up, reducing the wear of conveyor belts in different parts requires starting from many aspects, including optimizing equipment structure, selecting high-quality materials, strengthening quality control and equipment management, and standardizing operation and maintenance. Through the comprehensive application of these measures, the service life of the conveyor belt can be effectively extended and its operating efficiency improved.